In the Machine Training Manufacturing Processes category, this article covers the rules for using a band saw machine, prepared for safe work on a band saw. These rules and recommendations for safe work on a band saw, also known as band saw machine work instructions, can be posted anywhere suitable in your workshop.
WORKING ON A BAND SAW MACHINE
Before Working on a Band Saw Machine
1- Check whether the saw machine is fit for operation.
2- Check whether the band saw’s blade tension pressure is a proper 4 bar.
3- Make sure the workpiece to be cut is not smaller than Ø 16 mm.
4- Clamp the workpiece, set to the cutting dimension, firmly in the machine vise. For batch cutting, set up the vise stop/fence.
5- Use support stands when cutting long workpieces. Make sure the support stands are suitable and secure.
6- Check whether there is enough coolant.
7- Once you’re satisfied with the checks, start the machine and begin machining.
Points to Watch While Working on a Band Saw
The rules below are the workplace safety rules for a band saw machine
1- Bring the running band saw blade up to about 5 mm from the workpiece.
2- Start removing the first chips from the workpiece lightly, then increase the feed appropriately as needed.
3- Never stop the band saw blade while it’s resting on the workpiece, at any point during the cut.
4- Make sure coolant is flowing onto both the workpiece and the blade.
5- If the band saw blade is drifting off the cutting line, the tension pressure isn’t correct. Raise the blade, adjust the tension pressure, and cut into the workpiece from the opposite direction.
6- Do not take dimensional measurements on the workpiece while the machine is running. Don’t leave measuring and inspection tools on the machine.
7- Don’t let anyone who might distract you approach or stand in front of the machine while you’re working. Safe work on a band saw should be your top priority.
8- If, during cutting, you hear a “knocking sound” at regular intervals, the machine
should be stopped, since a crack has likely formed in the blade. Check the blade for cracks.
9- While working, stay cautious, keeping in mind the possibility of the band saw blade breaking. Do not stand in line with the band saw blade.
10- If the blade snaps while working, step away from the machine and immediately switch off the power, then wait at a safe distance until the wheels have come to a complete stop.
11- Do not leave cut parts on the table. Clear away chips at the start or end of a cut. Turn off the machine when you’re done working.
After Working on a Band Saw Machine
1- Stop the machine. Safely raise the band saw blade.
2- Remove the cut and to-be-cut parts from the machine. Put the support stands back in their proper place. Return the band saw blade to its lowest, parked position.
3- Clean the measuring and inspection tools and put them away.
4- If no further work will be done on the machine, clean it with a brush.
5- Oil the parts that need lubrication to prevent rusting.
6- Periodically check the oil level so the machine doesn’t run low on oil.
DOWNLOAD BAND SAW MACHINE WORK INSTRUCTIONS (Turkish document)
Related Posts
